Drilling Waste Management

GN Vertical Cutting Dryer is one of the popular products for OBM and SBM.As the developing for the evironment regulations,the drilling waste management has become more and more import.As an international famous brand for solids control,GN has been developping products suiting for drilling waste management.Up to March,2012, GN Solids Control is the only one API Certified manufacturer who provide Vertical Cutting Dryer for drilling waste management.GN also have the H-I G Dryer Shaker,and Dewatering Centrifuges,Big Bowl Big Volume decanter centrifuge availalble for drilling waste management and solids control.

GN Vertical Cutting Dryer

The GN Vertical Cutting Dryer uses centrifugal force to dry drilled solids in oil or synthetic base fluids. A stainless steel screen bowl traps “wet” solids and accelerates them up to 890RPM with G force up to 420. Liquid is forced through the screen bowl openings, while “dry” solids are extracted by the angled flights attached to the cone, which rotate slightly slower than the bowl. Tungsten carbide protects the flights from abrasive solids and ensures long operational life. This aids in maintaining a constant gap between the scroll and screen bowl, which is crucial for Vertical Cutting Dryer proper operation. GN Vertical cutting dryer has been done strict balance testing for all major rotary components to minimize vibration & noisy.The Cutting Dryer is the ideal products for oil based drilling waste management.

GN Vertical Cutting Dryer fixed with individual oil lubrication system with automatic alarm for pressure limit. The main motor and oil pumpmotor is interlocked with each other for avoiding the start of the main motor prior to the start of the oil pump motor.
Model GNCD930C GNCD930C-VFD
Capacity 30~50 Tons/H
Drying Efficiency OOC ≤ 5%
Screen Max Diameter 930mm
Screen Opening 0.25~0.5mm
Rotation Speed 900RPM 0~900RPM
Oil Tank Capacity 60L
Air Knife Input Pressure 0.69Mpa
Air Knife Input Capacity 1.8m3/m
Flushing Pump Qty 1pcs
Main Motor 55Kw (75HP)
Oil Pump 0.55Kw(0.75HP)
Flushing Pump Power 4Kw(5.5HP)
EX Standard ExdIIBt4 / IEC EX/ ATEX
Electric Cabinet Exd PLC+Positive Pressurized
Weight 5900Kg 5700Kg
Dimension: L×W×H 2750×2130×1800mm

GN Vertical Cuttings Dryer Features and Benefits

The GN Vertical Cutting Dryer uses centrifugal force to dry drilled solids in oil or synthetic base fluids. A stainless steel screen bowl traps “wet” solids and accelerates them up 900RPM. Liquid is forced through the screen bowl openings, while “dry” solids are extracted by the angled flights attached to the cone, which rotate slightly slower than the bowl.

GN Decanter Centrifuge for Drilling Waste Management

GN have the dewatering decanter centrifuge as well as the high speed for separation fine solids which can meet your applications for drilling waste management.You can use the centrifuge for polishing the drilling fluids recovered from the Vertical Cutting Dryer and send it back to active mud tanks.

For small size decanter centrifuge,please check: GN Decanter Centrifuge
Remarks, Economic Configuration decanter centrifuge are available:
Model GNLW363BG GNLW363BG-VFD GNLW453VFD GNLW553VFD
Bowl Diameter 360mm(14inch) 360mm(14inch) 450mm(18inch) 550mm(22inch)
Bowl Length 1271mm(50inch) 1271mm(50inch) 1540mm(61inch) 1800mm(71inch)
Max. Capacity 200GPM(45m3/h) 200GPM(45m3/h) 352GPM(80m3/h) 484GPM(110M3/h)
Effective Capacity 132GPM(30m3/h) 132GPM(30m3/h) 264GPM(60m3/h) 400GPM(90m3/h)
Max Bowl Speed 3900RPM 3900RPM 3200RPM 3000PRM
Typical Bowl
Speed
3200RPM 0~3200RPM 0~2800RPM 0~2500RPM
Max G-Force 3063 3063 2578 2719
Typical G-Force 2062 0~2062 0~1973 0~1888
Separation point 2~5µm 2~5μm 2~5µm 2~5μm
Differential Speed 40 0~40 0~35 0~45
Gearbox Torch 3500N.M 3500N.M 7500N.M 12000N.M
Gear Box Ration 57:1 57:1 57:1 35:1
Main Drive Motor 37KW(50HP) 37KW(50HP) 55KW(75HP) 90KW(120HP)
Back Drive Motor 11KW(15HP) 11KW(15HP) 22KW(30HP) 37KW(50HP)
Recommend Pump 7.5KW(10HP) 7.5KW(10HP) 15KW(20HP) 22KW(30HP)
EX Standard ExdIIBt4 / IEC EX/ ATEX
Electric Carbinet Exd Standard PLC+Positive Presurized
Weight 3500KG 3400KG 4580KG 5840KG
Dimension 3305x1638x1277mm 3305x1638x1277mm 3824x1798x1317 4293x1978x1381

GN HI-G Cuttings Dryer for Drilling Waste Management

The GN Hi-G Dryer Shaker is with long shaker deck big capacity which is used for waste management to treat the drilling cuttings from the primary solids control equipments like shale shaker, desander desitler to dry the solids for transportation, and make the fluids easier for further treatment.The function of the HI-G Dryer is similar as Vertical Cutting Dryer.

Model GNZS594HGE-LD
Vibration Mode Linear Motion
Capacity 140m3/h (616GPM)
Vibration Motor 2x1.94Kw
Screen Qty 4pcs
Screen Size: L×W 585×1165mm
Screen Area 2.73m2
Adjust G Force ≤8.0G
Vibration Amplitude 4.4~6.34mm
Deck Angle Range -1°~+5° (Adjustable)
Feeding Type Hopper Feeder
Feeding Height 895mm
EX Standard ExdIIBt4 / IEC EX/ ATEX
Weight 1638Kg
Dimension: L×W×H 2761×1998×1428mm

GN Drilling Cuttings Screw Conveyor

GN Screw Conveyor is popular in the oil gas industry for transfer the drilling cuttings to feed to the cuttings dryer,and cuttings colletction box. GN designed 3 size of diamter, 12inch, 14inch,18inch, each size has 4 different length for option according to the drilling site of the customer

GN Drilling Cuttings Screw Conveyor (Auger) Technical Parameters

Model Screw Diameter (Inch)

Screw Length

(Ft)

Capacity

(Ton/Hour)

Motor

(Kw)

Speed (Rpm)

Weight

(Kg)

Dimension: L×W×H(mm)
GNSC12A-24 12 24 20 5.5(7.5HP) 60 1426 9150×450×600
GNSC12A-36 12 36 20 7.5(10HP) 1855 12950×450×600
GNSC12A-48 12 48 20 11(15HP) 2318 16750×450×600

GNSC14A-24

14 24 30 7.5(10HP) 1515

9200×485×650

GNSC14A-36 14 36 30 11(15HP) 2028

13000×485×650

GNSC14A-48 14 48 30 15(20HP) 2549

16800×485×650

GNSC16A-24 16 24 45 11(15HP) 1668

9200×545×680

GNSC16A-36 16 36 45 15(20HP) 2269

13050×545×680

GNSC16A-48 16 48 45 18.5(25HP) 3344

16950×545×680

Remark:  Capacity is for horizontal layout at 60RPM
Note: Electrica specs for 380V/50Hz, 460V/60Hz or Customized

         Screw material wear-resisting 16Mn

         Each section standard length and interchangable

GN Drilling Cuttings Screw Conveyor

GN Solids utilize a custom designed and constructed Screw Conveyor (Auger) as part of drilling waste management system. The Drilling Cuttings Auger is designed with 12 feet per section which makes it to be standard spare parts for exchange with each other. The screw material utilized by GN is abrasive material which lasts longer than our competitors. The Drilling Cuttings Screw Conveyor (Auger) is designed to offer an efficient, low cost, cuttings transport system for offshore and onshore drilling installations. The screw conveyor are manufactured to the highest safety standards and are fitted with protective grating or cover to prevent foreign bodies entering the conveyor system, and to of fer enhanced safety for all personnel.

For more information about drilling waste management and Vertical Cutting Dyer,please contact GN Solids Control,we have exported to over 60 countries and regions.

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